Why Chemical Optimization Matters
In manufacturing, pretreatment is the foundation of high-quality painting and powder coating. The performance, durability, and appearance of finished products depend heavily on the precision of this process. However, chemical optimization in pretreatment isn’t just about quality but efficiency, cost control, and environmental sustainability. At Troy Chemical, we believe optimizing chemical use is the key to achieving operational excellence and a strong return on investment (ROI).
Common Challenges in Manufacturing Processes
- Inefficient Chemical Use
- Many manufacturing facilities struggle with overusing or underusing pretreatment chemicals, which can lead to wasted resources or suboptimal coating performance.
- Inconsistent Quality
- Variability in chemical concentrations or application methods can result in adhesion failures or reduced corrosion resistance.
- Equipment Maintenance and Downtime
- Improper chemical selection can cause scale buildup, corrosion, or excessive equipment wear, leading to unexpected downtime and maintenance costs.
- Environmental and Compliance Concerns
- Non-compliance with environmental regulations due to chemical runoff or emissions can lead to penalties and reputational risks.
Solutions Offered by Troy Chemical’s Products
- Advanced Formulations for Pretreatment
- Troy Chemical’s pretreatment solutions are designed for precision and reliability, ensuring optimal coating performance while minimizing waste. Our products include:
- Cleaners: For thorough surface preparation.
- Conversion Coatings: Enhancing adhesion and corrosion resistance.
- Eco-Friendly Alternatives: Phosphate-free and environmentally compliant options.
- Tailored Solutions for Every Industry
- Whether in heavy equipment or industrial manufacturing, our customizable formulations address specific industry requirements.
- Real-Time Monitoring and Adjustments/Analytical Capabilities
- The Troy Smart Washer is our advanced monitoring tool that allows manufacturers to track chemical performance in real time, ensuring consistent quality and efficient use. These capabilities enhance chemical performance, provide data collection, and improve workplace safety by reducing direct employee interaction with the chemistries involved.
Industry Served
Case Study: Illinois Manufacturer with a 140,000-square-foot operation
Challenge: To minimize its environmental impact, the company committed to making changes to lower costs and reduce consumption of resources.
Solution: Troy Chemical installed a conductivity meter and low-temperature chemicals in its five-stage pretreatment system.
Outcome: Saved $50,000 annually in energy and water costs in its powder coating operation.
